Advanced Fiber Technology for Modern Ready-Mix Concrete
Ready-mix concrete has become the cornerstone of modern infrastructure, offering precision batching, convenience, and consistent quality. Yet even optimized ready-mix faces inherent challenges—shrinkage cracking, low tensile strength, and limited post-crack ductility.
LANDU NovaStar™ Solution
Next-generation reinforcement technology through advanced fiber solutions—PP Macro Fiber, Chopped Steel Fiber, and Hooked-End Steel Fiber.
Enhanced Strength
Superior mechanical performance
Crack Control
Advanced resistance technology
Long Durability
Extended service life
Versatile Use
Multiple applications
Performance Benefits
- Enhanced mechanical performance and crack control
- Increased structural resilience and service life
- Maintains ease and efficiency of ready-mix production
- Ideal for industrial floors, tunnels, pavements
- Perfect for precast products, housing, infrastructure
The Need for Fiber Reinforcement in Ready-Mix Concrete
Ready-mix concrete can be affected by tensile stresses, temperature gradients, and shrinkage. Traditional reinforcement methods often fall short in improving crack resistance during early curing stages.
Concrete Fibers act as secondary reinforcement, distributing thousands of small fibers uniformly throughout the mix. Each fiber bridges micro-cracks, distributing stress evenly and greatly improving toughness, durability, and impact resistance.
Key Benefits of Fiber Integration
Crack Control
Reduces shrinkage cracking
Structural Integrity
Increases tensile strength
Enhanced Durability
Resists fatigue & abrasion
Simplified Production
Eliminates extra rebar needs
Operational Efficiency
Compatible with batching plants
Ready to enhance your concrete performance with fiber reinforcement?
Speak with Our Technical TeamLANDU NovaStar™ Fiber Product Range
High-quality fibers precisely manufactured for consistent dispersion, uniform performance, and compatibility with ready-mix concrete systems.
PP Macro Fiber
Advanced polypropylene structural fiber engineered to enhance tensile and flexural properties. Made from 100% virgin polymer, delivering ideal balance between strength, workability, and durability.
Key Advantages
- Excellent dispersion - prevents clumping
- Superior crack resistance
- Chemical inertness - non-corrosive
- Lightweight and easy to handle
- Cost-effective reinforcement
Typical Applications
- Residential & commercial slabs
- Industrial floors and pavements
- Structural toppings and overlays
- Shotcrete and repair systems
- Precast and architectural elements
Chopped Steel Fiber
Designed for heavy-duty applications requiring exceptional mechanical strength. Made from high-tensile, cold-drawn steel wire, these fibers bridge cracks and improve load transfer—turning brittle systems into ductile composites.
Core Features
- High tensile strength exceeding 1,100 MPa
- Enhanced load performance and impact resistance
- Efficient stress distribution control
- Thermal stability under extreme conditions
Common Applications
- Industrial flooring and heavy-load pavements
- Bridge decks and precast components
- Tunnels, shafts, underground construction
- Concrete pipes and large foundations
Hooked-End Steel Fiber
High-performance structural fiber for maximum toughness and durability. The mechanically deformed, hooked ends anchor securely within the concrete matrix, preventing pull-out and enhancing flexural toughness.
Performance Benefits
- Strong mechanical interlock with hooked ends
- Superior post-crack strength retention
- Improved ductility and energy absorption
- Long-term reliability with corrosion protection
- Compatible with ready-mix batching plants
Typical Applications
- Structural slabs and tunnel linings
- Airport aprons and port pavements
- Precast segments and infrastructure
- Impact-prone industrial foundations
Why Choose LANDU NovaStar™?
Global leader in fiber innovation—bridging material science and real-world construction needs with premium technologies and reliable service.
Complete Range
Full spectrum of polymer and steel fiber options
Global Standards
Proven compliance with international certifications
High Capacity
Quick, reliable delivery worldwide
Customizable
Tailored fiber properties and packaging
Expert Support
Engineering and testing assistance
Experience the NovaStar™ difference in your next project
Partner with Us TodayWhy Choose Concrete Fibers over Traditional Reinforcement?
Traditional methods of reinforcement—such as wire mesh, rebars, and welded grids—are labor-intensive, costly, and prone to corrosion. In contrast, fiber reinforcement provides three-dimensional, integrated strength that simplifies construction and increases reliability.
| Aspect | Fiber-Reinforced Concrete | Conventional Reinforcement |
|---|---|---|
| Crack Control | Distributed crack prevention | Cracks localized between steel reinforcements |
| Placement | Mixed directly into ready-mix | Manual placement required |
| Corrosion Resistance | Excellent (especially PP fibers) | Steel mesh often corrodes |
| Labor and Time | Fast, automated, low labor | Labor-intensive installation |
| Performance in Complex Shapes | Excellent – fills complex forms easily | Limited by geometry |
| Durability | Permanent internal reinforcement | Requires maintenance/replacement over time |
Technological Advantages of NovaStar™ Fiber Reinforcement
The superiority of LANDU NovaStar™ fibers stems from advanced production technology, material science expertise, and precision quality control. Each fiber type is designed to be fully compatible with commercial ready-mix batching, long-distance transportation, and pumping systems.
Uniform Dispersion
Fibers disperse fully during mixing, ensuring comprehensive performance across the matrix.
Enhanced Cohesion and Pumpability
Improves cohesiveness of fresh concrete, minimizing segregation and bleeding.
Reduced Cracking and Curling
Fiber networks restrain internal stresses during shrinkage.
Multi-level Reinforcement
Supports both microcracking control and macro-level structural strength.
Compatibility
Works seamlessly with most admixtures and supplementary cementitious materials.
Get Expert Guidance
Connect with our technical team to explore how NovaStar™ can optimize your concrete applications.
Contact UsCertifications and Quality Assurance
Every NovaStar™ product is independently tested and verified according to international standards, ensuring exceptional consistency and performance in ready-mix systems.
Standards and Certifications
- ASTM C1116 – Specification for fiber-reinforced concrete
- ASTM A820 – Steel fibers for concrete
- EN 14889-1 / EN 14889-2 – European standards for steel and polymer fibers
- ISO 9001 – Quality management system certification
Testing and Quality Control
- Distributed Control System (DCS) for real-time production monitoring
- Tensile and dimensional accuracy tests for every batch
- Multi-level quality inspection with COA (Certificate of Analysis) and SDS (Safety Data Sheet) documentation
- Advanced laboratory testing of flexural toughness and energy absorption properties
Engineering and Technical Support
LANDU NovaStar™ is more than a materials supplier—we are a technical partner committed to helping clients design, test, and implement advanced concrete reinforcement systems.
Pre-Sales Consultation
Material compatibility, mix design, and dosage advice.
Performance Evaluation
Laboratory toughness and impact testing tailored to local materials.
On-Site Guidance
Mixing, pumping, and curing support during field applications.
After-Sales Optimization
Feedback-based improvement and customized solutions.
Recommended Dosage Guidelines
Depending on project goals and structural requirements, typical dosage rates vary by fiber type:
| Fiber Type | Recommended Dosage | Performance Focus |
|---|---|---|
| PP Macro Fiber | 0.6 – 1.5 kg/m³ | Crack control and durability |
| Chopped Steel Fiber | 20 – 40 kg/m³ | High tensile and flexural strength |
| Hooked-End Steel Fiber | 30 – 60 kg/m³ | Extreme load-bearing and impact resistance |
Note: Actual dosage may vary based on specific project requirements, local materials, and performance targets. Contact our technical team for customized mix design recommendations.
Applications and Use Cases
Thanks to their versatility, NovaStar™ fiber solutions enhance ready-mix concrete performance across an expansive range of market sectors and structural applications.
Resistance to heavy truck and forklift traffic.
Bridges, tunnels, airports, and seaports requiring high load capacity.
Slabs-on-grade and precast concrete foundations.
Driveways, pavements, and lightweight structural panels.
Strengthening overlays and crack-repair mortars.
Building the Future of Ready-Mix Concrete
In the fast-paced world of construction, reliability and performance make the difference. LANDU NovaStar™ Concrete Fibers redefine how concrete performs—offering superior crack resistance, structural strength, and durability across diverse applications.
From PP Macro Fiber for enhanced toughness, to Chopped Steel Fiber for structural reinforcement, and Hooked-End Steel Fiber for ultimate load-bearing capacity—NovaStar™ delivers complete fiber solutions for ready-mix systems.
By choosing LANDU NovaStar™, you're strengthening the foundations of modern construction with innovation, quality, and sustainability.
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